Case Study | Machinery Management Solution

Industrial machinery management efficiently is one of the toughest challenges for rental companies. Beyond tracking the physical location, they need to monitor operating hours, unauthorized usage, and equipment health — all while keeping maintenance costs under control.

Here’s a real success story from one of our Canadian partners, who implemented TOPFLYtech’s TLW2-12B battery/hardwired tracker to transform a facility rental company’s operations.

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⚙️ The Challenge

A machinery rental company needed a way to track over 450 power generators across multiple sites.
Their goals were clear:

• Locate all units in real time.
• Measure machine running hours for precise billing.
• Remotely disable unauthorized machines via power cut.

After evaluating several telematics vendors, our partner selected TOPFLYtech for its reliable hardware and proven integration performance.

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🚀 The Machinery Management Solution: TLW2-12B + Wireless Relay

With the TLW2-12B tracker and relay accessory, the company gained an intelligent, low-maintenance, and cost-efficient machinery management system.

1. Extended Battery & Dual Power Mode

The TLW2-12B features a 9600mAh rechargeable battery, allowing months of autonomous operation. When connected to the generator, it automatically recharges while transmitting data — meaning no manual maintenance or downtime.

2. Real-Time GPS Tracking

Its high-frequency location updates (as fast as 3 seconds) make it ideal for theft prevention and operational insight. Even in remote job sites, managers can track movement patterns and recover lost or stolen assets quickly.

3. Multiple I/Os for Flexible Control

With several input/output options, the tracker supports smart integrations such as:

• Digital output for power cut via relay (SMS or server command)
• Digital input to detect generator activity
• Buzzer or siren for anti-theft alerts when paired with BLE door sensors
  This flexibility allows the system to fit diverse equipment types and use cases.

4. Rugged and Weatherproof (IP67)

Canada’s harsh winters and rugged work environments require durable devices. The IP67-rated design ensures resistance against dust, water, vibration, and temperature extremes — perfect for outdoor machinery and industrial applications.

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💡 The Results

After deployment, the rental company gained:

• Full visibility of its fleet of power generators.
• Accurate billing based on verified operating hours.
• Instant theft prevention and remote disabling capabilities.

The project led to higher operational efficiency, lower maintenance labor, and greater customer trust.

As the manager put it — “We finally know where every generator is, what it’s doing, and how it’s used — all from one screen.”

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🧭 Broader Applications

Thanks to its versatility, the TLW2-12B is also widely used for:

Remote power systems and generators

Construction equipment tracking

Trailer and flatbed monitoring

Agricultural machinery